Ruian Every Machinery Co., Ltd

Basic Rapeseed Mustard Oil Production Line

Oil Production Line

  Rapeseed generally contains 3.9%-5.2% nitrogen, 24.6%-32.4% protein, 5.7%-9.6% cellulose, 4.1%-5.3% ash, and 37.5%-46.3% oil. Rapeseed oil is the second largest oil variety in China.

Basic Process:

1.Dry cleaning process

During the process of harvesting or drying rapeseed, impurities such as sand, soil, rape stems and leaves may be mixed in. If these impurities are not treated effectively, not only will the quality of the cake be poor, but also the quality of the oil will be reduced. . In addition, if the oil contains sand, mechanical impurities, etc., it will also cause damage to the oil production equipment. Therefore, in order to ensure the smooth progress of production, certain impurity cleaning must be carried out before entering the press.

Oil → winnowing → screening → magnetic separation → side-by-side mud cleaning → billet rolling → flakes


(1) Winnowing

According to the difference in specific gravity and aerodynamic properties between oil seeds and impurities, the impurities in the oil are separated by wind force. Wind separation can be used to remove light impurities and dust in the oil, and can also be used to remove heavy impurities such as metals and stones, and can also be used for the separation of kernels and shells after shelling the oil.

(2) Screening

Screening uses the difference in particle size between oil and impurities, and removes impurities larger or smaller than the oil through the sieve holes with the help of the relative movement between the oil and the sieve surface.

(3) Magnetic separation

Magnetic separation is a method of using magnets to remove metal impurities in oil. Although the content of metal impurities in oilseeds is not high, they are very harmful and can easily cause damage to equipment, especially some high-speed operating equipment, and may even cause serious equipment accidents and safety accidents, so they must be removed.

(4) Cleaning of side by side mud

The shape and size of side-by-side mud are similar or equal to that of oilseed, and the specific gravity is not significantly different from that of oilseed, which is called "side-by-side mud". Rapeseed, sunflower seeds, soybeans, and sesame contain a lot of side-by-side mud. The cleaning of the side-by-side mud is to use the different mechanical properties of the mud and oilseeds. First, grind or hit the oil seeds containing the side-by-side mud to crush the side-by-side mud, that is, grind the mud, and then screen or winnow the dust to remove it.

2.Rolling

The purpose of flaking is to destroy the cell tissue of the oil, increase the surface area of ​​the oil, shorten the distance of the oil outflow, which is beneficial to the production of oil and also helps to improve the effect of steaming and frying.

3.Steam and fry

Steaming and frying is one of the effective methods to increase the oil yield of rapeseed, and it is also an important process in oil production. Raw rapeseeds are heat-treated and sent to oil pressing equipment for pressing, which is called hot pressing, which can improve the oil yield. The quality of steaming and frying can have a certain impact on the oil yield of rapeseed and other oils to a large extent.

4.Squeeze out the oil

Because the shape of rapeseed is different from other oils. Therefore, in the process of pressing, the requirements for pressing snails and pressing chambers are also different from those of other oil plants. During the production, it is required that the pressing snail should have a zigzag curve and a conical surface, which is conducive to the full destruction of the rapeseed molecules and the maximum oil output.

Equipment List

Item

Picture

Specification

Quantity

Bucket Elevator

Capacity: 2t

Size: 3m high

Power: 0.75kw

Motor: 380v 50hz

1Set

Stone Remove Machine

Capacity: 1t/h

Voltage: 380v 3 phase 50hz

Host power: 0.5kw

Fan power: 3kw

Size: 1550*900*2600mm

Weight: 480kg

1Set

Screw Conveyor

Dimensions:Φ121mm

Capacity:1.25T/H

Power: 1.5kw

Material:Carbon steel

2Sets

Roaster(electricity)

Capacity:160-200 kg/h (80-100℃)

Power: 0.75 kw-6P

Size: 1200*760*1100mm

Weight: 255 kg

1Set

Oil Press Machine

Speed: 150-200 kg/h

Capacity: 3.5-5 T/ 24hrs

Power: 13.6 kw-4P

Size: 1900*1000*1970mm

Weight: 740 kg

1Set

Oil Filter

Capacity: 85-100 kg/h

Plate Quantity: 8 pcs

Power: 0.55 kw-4P

Size: 900*410*750mm

Weight: 180 kg

1Set

Simple Refinery

Capacity:3TPD

Power:100kw(actual work consumed

in about 20kw)

Material:carbon steel

Function:dephosphorization

deacidification dehydration

1Set

 

 

Refining Process of Rapeseed Oil

1.Simple refining:dephosphorylation, deacidification and dehydration

2.Full refining:dephosphorization, deacidification, dehydration, decolorization and deodorization

 

1.The production line equipment configuration plan is designed and customized according to the customer's production quality requirements and the specific conditions of the workshop.

2.The equipment layout of the production line can be designed according to the layout of the customer's actual factory, and the equipment layout diagram can be provided.

 

Ruian Every Machinery (MCRAYONE) is located in Zhejiang province, China. Our annual production capacity of oil press machines and related machines is around 10,000 sets. These machines have sold to all over the world, such as South Africa, Nigeria, America, India and so on. Thanks to our experience in the oil press industry (more than 40 years ), we know the demands and best-selling models of each market, so we can provide the most suitable machines to our customers.

We have an experienced engineer team, a professional Research and Design department, and a perfect Quality Control System. All the parts are made by our own factory and the quality can be guaranteed. In addition, we provide a quality warranty for one year.

Our business involves in small-sized oil pressing series, oil engineering designing, equipment manufacturing and installing, project contracting, technical service and so on. Moreover, we have important partnerships with many large Chinese companies, such as China Oil and Food Import and Export Corporation. We are their designated foreign trade exporter and their supplier for small oil presses.

Our goal is to establish a long-term relationships with our customers, based on providing quality machines at a reasonable cost and maximize the customer returns with comprehensive service.

In the course of our company's decades of development, we have obtained multiple official certificates, such as :

 

  • ISO-9001 international quality system certification
  • CE certificate
  • China's AAA credit enterprises
  • Certification for honoring contracts and keeping promises
  • Certificate of Integrity management demonstration unit
  • Certificate of Quality Service Integrity Unit
  • Enterprise Credit Rating Certificate

 

Our company has grown into one of the leading oil press manufacturers in China, and our popularity has spread abroad. We welcoming all kinds of orders.

Online Inquiry
Add:Wujia village, MaYu Town, Ruian city, Wenzhou, Zhejiang province, China
Tel: +86 15158523399 / +86 15158523399
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