Ruian Every Machinery Co., Ltd

Fresh Avocado Oil Production Line

Oil Production Line

  Avocado oil, taken from the dried avocado (also known as avocado, avocado), is a very valuable oil for cosmetics, and it can also be processed and eaten. The weight of avocado single fruit is 150g-1500g, the seed is large, 1 piece, generally accounting for 10%-30% of the fruit weight, the flesh is thin, but the edible rate is still 70%-80%, the fruit ripening period is August-September moon. The fruit contains 23.49% fat and 1.25% protein. Avocados are planted in tropical and subtropical regions all over the world. They originate in Mexico and Central America. At present, they are most cultivated in the southern United States, Guatemala, Mexico and Cuba, and have formed four major categories: Mexico, Guatemala, West India and Africa. Large populations are cultivated in small quantities in China's Guangdong, Hainan, Fujian, Guangxi, Taiwan, Yunnan and Sichuan.

 

  Avocado oil is generally produced through low-temperature cold-pressing technical equipment. In the actual production, it not only retains the natural nutrients in the avocado, but also ensures the oil yield of the avocado, which is well received by users at home and abroad!

 

Basic Production Process:

Process Flow:

Avocado fruit→cleaning→peeling and depitting→low temperature pressing machine(Hydraulic Oil Press)→low temperature crude oil→filtering→fine filtration→dehydration→high-grade avocado oil

1.Cleaning: Choose high-quality avocados, pick out the rotten and unripe ones, wash and dry them.

2.Peeling and core removal:Use special machinery to remove the core and skin, saving labor and improving efficiency.

3.Mechanical milling: crush the pulp into small pieces with a particle size of half a grain of rice.

4.Preparation of avocado crude oil: cold pressing at low temperature

4.1. Cold-pressed production:

The cold-pressed machinery produced by MCRAYONE is selected for low-temperature pressing, high oil yield, and does not destroy the nutrients in the avocado oil.

4.2. Fine Filtration:

Use a long-lasting and widely used plate and frame filter to carefully filter solid impurities such as oil residue and material residue through the filter cloth to obtain clear filtered avocado oil.

4.3 Dehydration:

Put the filtered avocado oil into a three-phase separation machine, driven by the density difference between water, oil and gas, so that the gas and liquid can be dehydrated and separated by centrifugal force and gravity, and the avocado oil is obtained, and the color is bright green.

4.4 Squeezing of filter residue:

Bake the filtered filter residue twice, the first baking is at a baking temperature of 200-260°C for 10-20 seconds, and the second baking is at a baking temperature of 70-80°C for 20-30 seconds Minutes to obtain the baking material, then obtain crude avocado oil through a low-temperature press, and filter to obtain avocado oil and protein cake.

 

Refining Process of Avocado Oil

Degumming:

  The colloidal impurities in crude oil are mainly phosphorus. The presence of colloids such as phospholipids not only reduces the quality of oil, but also promotes the transitional emulsification between oil and lye in the process of alkali refining and deacidification, increasing the difficulty of separation of saponins and aggravating the loss of neutral oil. Therefore, it should be removed first.

  Preheat the crude oil to about 60°C, then add phosphoric acid with an oil weight of 0.12% and a concentration of 85%, mix well, add 3% hot water at 60°C, and start stirring at a speed of 55 r/min. When the particles form dots (small particles), slow down the stirring speed to 15 r/min. When the phospholipid dots are clearly separated, stop stirring, and remove the phospholipids that have become micelles to obtain clear degummed oil.

Deacidification and decolorization of avocado oil:

  The obtained avocado crude oil is added with lye to remove the organic solvent in the crude oil, washed with warm water until neutral, decolorized by adsorption and becomes a colorless liquid, filtered, and the obtained filtrate is avocado oil, which appears light yellow.

 

Avocado oil to remove the slight hazelnut flavor

  At this stage, the hazelnut odor is required to be removed by direct injection of steam distillation under vacuum at a moderately high temperature.

Mixing, filling

  Although the shelf life of refined avocado oil can be significantly improved, the linoleic acid and linolenic acid rich in the oil are prone to oxidative rancidity, so antioxidants must be added to further improve its shelf life. The effect of adding composite antioxidants is the best through experiments. Finally, the qualified refined oil is filled into a cleaned and dried container with an automatic quantitative filling machine and sealed to obtain the finished product.

Main Equipment

No

Equipment

QTY

(Set)

Specification

Picture

Use

1

Washer

1

Size:1200*800*800mm

Voltage:220

Power:0.55kw

Weight:80kg

Capacity:150kg/h

Cleaning the avocado

2

YS-200 Grinder

1

Voltage:380V

Power:2.2-3kw

Capacity:200-300kg/h

Size:1100*560*1200mm

Weight:300kg

Crushing of avocado

3

6YY-280D-DS Hydraulic Press

1

Bucket type:Double barrel

Barrel capacity:100KG

Power:3kw

Working thrust:200Ton

Weight:2550KG

Size:2020*1300*2550mm

380v 50hz 3phase

Pressing avocado oil

4

Z26 Plate Frame Oil Filter

1

Capacity:85-100kg/h

Size:900*410*750mm³

Filter Area:1m²

Plate size:260*260mm

Plate quantity:8pcs

Power:0.55kw

Wight:180kg

Filter the impurities in the avocado oil

5

GF75 Three-phase tube-type centrifuge

1

Drum diameter:75mm

Drum speed:20000r/min

Drum volume:2L

Separation factor:16770g

Through the ability:200kg/h

Weight:300kg

Dimensions:500*400*1200mm

Separate water and oil

1.The production line equipment configuration plan is designed and customized according to the customer's production quality requirements and the specific conditions of the workshop.

2.The equipment layout of the production line can be designed according to the layout of the customer's actual factory, and the equipment layout diagram can be provided.

 

Ruian Every Machinery (MCRAYONE) is located in Zhejiang province, China. Our annual production capacity of oil press machines and related machines is around 10,000 sets. These machines have sold to all over the world, such as South Africa, Nigeria, America, India and so on. Thanks to our experience in the oil press industry (more than 40 years ), we know the demands and best-selling models of each market, so we can provide the most suitable machines to our customers.

We have an experienced engineer team, a professional Research and Design department, and a perfect Quality Control System. All the parts are made by our own factory and the quality can be guaranteed. In addition, we provide a quality warranty for one year.

Our business involves in small-sized oil pressing series, oil engineering designing, equipment manufacturing and installing, project contracting, technical service and so on. Moreover, we have important partnerships with many large Chinese companies, such as China Oil and Food Import and Export Corporation. We are their designated foreign trade exporter and their supplier for small oil presses.

Our goal is to establish a long-term relationships with our customers, based on providing quality machines at a reasonable cost and maximize the customer returns with comprehensive service.

In the course of our company's decades of development, we have obtained multiple official certificates, such as :

 

  • ISO-9001 international quality system certification
  • CE certificate
  • China's AAA credit enterprises
  • Certification for honoring contracts and keeping promises
  • Certificate of Integrity management demonstration unit
  • Certificate of Quality Service Integrity Unit
  • Enterprise Credit Rating Certificate

 

Our company has grown into one of the leading oil press manufacturers in China, and our popularity has spread abroad. We welcoming all kinds of orders.

Online Inquiry
Add:Wujia village, MaYu Town, Ruian city, Wenzhou, Zhejiang province, China
Tel: +86 15158523399 / +86 15158523399
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