Specific Steps Of Palm Production Line
Palm oil is mainly used to extract palm oil, and the residue can be used as animal feed and biomass fuel.
Palm fruit can be divided into 3 layers, the outer layer is palm pulp, the middle layer is palm shell, and the inner layer is kernel. Palm pulp can be pressed to extract palm oil, and the residue is palm pulp fiber, which can be used as biomass fuel.
The following is the palm pressing process of MCRAYONE:
1. Sterilization and fermentation
The palm fruit bunches are sent to the pressing factory within 24 hours after picking. Purpose of sterilization: i. Avoid enzyme decomposition, which affects the quality of palm fruit and palm oil production. ii. It can soften the palm fruit and make it easier for oil to precipitate.
Fermentation pots are divided into: hot water fermentation, vertical steam fermentation, and horizontal steam fermentation. MCRAYONE will recommend a suitable fermentation pot for you according to your output.
2. Threshing
The main function of threshing is to separate the palm fruit from the fruit bunch. The loss in the threshing process mainly comes from the palm fruit that is still attached to the stem after threshing.
The output of MCRAYONE's thresher is 1tph, 5tph, 10tph, 20tp and above.
3. Crushing
The separated oil palm fruits are sent to the crushing pot through the auger conveyor.
There are two types of crushing of MCRAYONE:
i. A horizontal crusher can be used for a processing capacity of one ton or less.
ii. A vertical crusher is used for more than one ton.
The oil palm fruit enters the crushing tank to soften the flesh and separate the flesh from the kernel, which is more conducive to pressing.
4. Pressing
The press with a processing capacity of less than one ton is a single screw, and the press with a processing capacity of more than one ton is a double screw press.
The crushed palm fruit enters the palm oil press for pressing, and two parts of substances are obtained after pressing: a mixture of oil, water, and solid impurities and a pressed cake.
5. Clarification-vacuum drying
i. The mixture of oil, water, and solid impurities enters the sedimentation tank and heats the water.
ii. Enter the vibrating separation screen to separate large solid impurities. Enter the clarification tank.
The purpose of vacuum drying is to remove moisture from crude palm oil to ensure that the acid value of crude palm oil is stable and not easy to deteriorate.
6. Fiber and kernel separation
After the pressed cake passes through the cake crushing auger, the cake residue is broken up by the auger and enters the fiber and kernel separator.
7. Kernel recovery section
The dried kernel is broken into two or more lobes by the crusher, and the kernel is released. The crushed mixture is separated, and the separated shells are transported to the boiler room.
1.Pre-sales Service-Professional and comprehensive pre-sales service guides and directs your investment.
a>Introduce the situation and product categories of our company;
b>According to the local market demands, guide the users to choose the right product category;
c>According to the production demand and investment scale, guide the users to choose the right products;
d>Accompany on-the-spot investigation on production, introduce the production processes and explain the difficult problems;
e>According to the actual situation, work out a flexible investment solution for you;
2. On-sale service-Meticulous and scientific on-sale service makes your choice more worry-saving and reliable.
a>Review the contact, confirm or amend the uncertainties or the issues that have to be fixed through negotiations by both parties.
b>Assign production orders and arrange production as per requirement.
c>Provide the plant layout of workshop and foundation drawing of equipment in advance. We will arrange personnel to carry out on-site guidance if necessary.
d>Provide technical consultation as well as the advices on the plan of factory establishment.
e>Monitor the production schedule of equipment on a real-time basis to ensure punctual delivery.
3.After-sales service-Thoughtful and prompt after-sales service provides support and guarantee for your benefits.
a>Send the technicians to guide the installation and training workers and try running. (Countries or regions with unstable political situation or in the throes of wartime are not included in our plan).
b>Train the users to command the equipment and guide them for safe production.
c>Explain the routine maintenance of equipment carefully and remove common faults.
d>We are responsible for all the repairs that caused by our quality problems within one year's warranty. Foreign accessories are generally delivered by DHL in order to provide service for foreign customers promptly.
e>The foreign customers who have any questions on after-sales service can directly send email to our designated mailbox. We will answer your questions within 12 hours and solve various problems for the customers in time.
f>For some counties whose visas are difficult obtain, customers can also send their technicians to our company to receive free guidance and training.
g>Accept the suggestions for improvement put forward by customers in an earnest way. In accordance with changes of the market, provide the products and services to meet the users' needs and create values for them.
h>The customers whose products have passed its warranty date are entitled to enjoy our after-sales service for life.
FAQ
Q: How is after-services of your company?
We have one year warranty service, lf you have any question can always find our answer.
Q: How long the goods will be shipped?
Generally, we will deliver your machine within 15-20 days after payment.
Q:What is the material of screw oil press?
The press cage is made of cast iron, feeding part and shaft are made of carbon steel. Andwhole machine coated with anti-rust oil, worm is made of high-strength steel.
Q:What else product do you have?
OUR factory provide many different kinds of series machine, such as Oil Press machine, filter.roaster,conveyor and so on.
Q:Which kind of raw materials can be processed?
Our machine work perfect for most kinds of seeds, and you can also change to other rawmaterials after your capacity increase.
Q:What's the input capacity of your machinery?
1-20 tons per day. the input capacity is according to your plan or requirement to customized.
Q: How to choose a suitable model?
Please tell us your capacity(kg/h) and raw material, we will recommend the most suitablemodel for you.
Ruian Every Machinery (MCRAYONE) is located in Zhejiang province, China. Our annual production capacity of oil press machines and related machines is around 10,000 sets. These machines have sold to all over the world, such as South Africa, Nigeria, America, India and so on. Thanks to our experience in the oil press industry (more than 40 years ), we know the demands and best-selling models of each market, so we can provide the most suitable machines to our customers.
We have an experienced engineer team, a professional Research and Design department, and a perfect Quality Control System. All the parts are made by our own factory and the quality can be guaranteed. In addition, we provide a quality warranty for one year.
Our business involves in small-sized oil pressing series, oil engineering designing, equipment manufacturing and installing, project contracting, technical service and so on. Moreover, we have important partnerships with many large Chinese companies, such as China Oil and Food Import and Export Corporation. We are their designated foreign trade exporter and their supplier for small oil presses.
Our goal is to establish a long-term relationships with our customers, based on providing quality machines at a reasonable cost and maximize the customer returns with comprehensive service.
In the course of our company's decades of development, we have obtained multiple official certificates, such as :
Our company has grown into one of the leading oil press manufacturers in China, and our popularity has spread abroad. We welcoming all kinds of orders.
